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METALLURGICAL TECHNOLOGIES

Academic year and teacher
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Versione italiana
Academic year
2015/2016
Teacher
GIAN LUCA GARAGNANI
Credits
6
Curriculum
INDUSTRIALE
Didactic period
Secondo Semestre
SSD
ING-IND/21

Training objectives

Aim of the course is to give knowledge regarding the choice and application of engineering metallic materials. For a proper design of mechanical components and a better in-service application of metallic materials, students must have a deep knowledge of the influence of metallurgical processes (fabrication, tooling, joining and thermal treatment) on the microstructure of metallic alloys, and therefore on their mechanical properties.

Prerequisites

The student must have the base knowledge of metal science and metallurgy and the knowledge regarding the microstructural properties of metallic alloys.

Course programme

Aluminium and light alloys; wrought and casting Al alloys and processes; production technologies; classification according UNI EN standards. Al-Li alloys; aluminium alloys obtained by powder metallurgy; superplastic forming of aluminium alloys. Thermal treatments of Al alloys and critical parameters; defects of thermal treatment and fracture processes. Metallurgical aspects of traditional and advanced casting processes. Influence of microstructural parameters and casting defects on fatigue properties. Hot isostatic pressing and mechanical properties of Al casting alloys.
Metal matrix composites: long or short fibre and particles reinforcements. Microstructural and mechanical properties; industrial applications. Production techniques of MMC in the solid and the liquid phase: diffusion bonding, powder metallurgy, compocasting. Lanxide process.
Powder metallurgy (chemical, electrochemical and mechanical processes of powder production; forming; pressing; sintering).
Magnesium and alloys: properties, production technologies, thermal treatments, applications.
Titanium and alloys: properties, production technologies, thermal treatments, microstructural transformations and applications.
Simulation of casting processes. Solidification and modelling of cast-iron foundry processes. Simulation and modelling of aluminium alloys casting processes.
Welding metallurgy. Metallurgical and microstructural aspects of welded joints: experimental parameters and simulation. Welding defects. Welding of carbon and low-alloy steels. Welding of alloyed steels. Welding of aluminium alloys.

Didactic methods

Theoretical lessons.

Learning assessment procedures

oral examination.

Reference texts

A.CIGADA, Struttura e proprietà dei materiali metallici, CittàStudi Edizioni, Milano (1993).
W.NICODEMI, M.VEDANI, La metallurgia nelle tecnologie di produzione, AIM, Milano (1998).
A.BURDESE, Metallurgia e tecnologia dei materiali metallici, UTET Libreria, Torino (1992).
D.VESCHI, Le leghe di alluminio, Hoepli, Milano(...).
F.BONOLLO, G.CONSERVA, G.DONZELLI, Manuale dell'alluminio, Edimet, Brescia (2005).
ISTITUTO ITALIANO DELLA SALDATURA, "Saldatura per fusione - Procedimenti di saldatura. Economia. Sicurezza e salute. Vol.1°, Hoepli Editore, Milano (1995).
ISTITUTO ITALIANO DELLA SALDATURA, "Saldatura per fusione - Metallurgia e saldabilità dei materiali metallici. Qualità e controllo dei giunti saldati. Vol.2°, Hoepli Editore, Milano (1996).